Automated Factories to Shape Future

In today’s hyper-competitive landscape, manufacturers are under constant pressure to deliver high-volume production without compromising on quality. Product life cycles are becoming increasingly shorter, with rapid transitions from development to the next market release. To stay ahead, businesses need intelligent factories that can adapt swiftly to ever-changing demands.

At Autoedge, we deliver intelligent and fully integrated Factory Automation Solutions that transform conventional manufacturing into smart, efficient, and scalable operations. Our systems are designed to enhance productivity, ensure quality, and reduce downtime, empowering your factory floor with the agility and precision needed to thrive in today’s competitive market.

Solutions Overview

At Autoedge, we understand that true efficiency goes beyond isolated automation. It requires a fully integrated ecosystem—from input material storage and internal transfers, to automated assembly, packaging, finished goods handling, and streamlined supply chain logistics. Our solutions are designed to provide seamless coordination across the entire production workflow, helping you by enabling smart, connected, and scalable manufacturing, Autoedge empowers you to transform your production floor into a future-ready intelligent factory

Few key applications solutions,
1. Assembly lines
2. Inspection lines
3. Work Cells
4. Manufacturing Automation Solutions
5. Standard Conveyors

Key Features of Factory Automation Solutions

🛠️ Modular and Scalable Line Design - Our assembly lines are built using modular workstations and automated cells, enabling flexible configurations to accommodate different panel sizes, variants, and product complexities
⚙️ Automated Sub-Assembly Stations - From automatic screw feeders, nut feeders, failsafe material presentations, We offer automated and semi-automated sub-assembly stations that reduce manual intervention and improve repeatability
🧪 Integrated Testing Systems - Built-in testing stations tailor made for specific assembly and product needs with functional validation ensure every unit meets stringent performance standards before dispatch.
🚚 Material Handling & Line Logistics - Smart conveyors, gantry systems, and automated trolleys streamline the flow of components and panels across workstations, improving ergonomics and reducing WIP (Work In Progress).
🧩 Custom Jigs, Fixtures, and Tooling - Precision-engineered tooling ensures fast, accurate, and safe assembly operations, reducing human error and rework.
📊 MES & IoT Integration - Our lines are Industry 4.0-ready, supporting MES connectivity for production tracking, data logging, quality control, and predictive maintenance.

Automated Assembly Solutions

Switchgear Assembly Line Solutions

Powering Precision. Assembling Reliability..!!
At Autoedge, we deliver high-performance Switchgear Assembly Line Solutions tailored for the evolving needs of the electrical and power distribution industry. Designed for precision, efficiency, and scalability, our solutions streamline the entire assembly process—from base frame setup to final product testing.

Whether you’re assembling LV, MV, or HV switchgear, our lines are engineered to ensure consistent quality, operational safety, and reduced cycle time, even under high-volume production demands.

Air Conditioner Assembly Solutions

Smart Automation for Cool Efficiency..!!
At Autoedge, we specialize in designing and deploying end-to-end air conditioner assembly line automation solutions that help manufacturers achieve faster production, consistent quality, and reduced operational costs. From indoor and outdoor units to complete HVAC systems, our solutions are built to handle complex assemblies with high flexibility and minimal manual intervention..

With a deep understanding of HVAC product complexities, Autoedge delivers turnkey automation systems that blend mechanical precision with intelligent control. Whether you're launching a new product line or upgrading to meet growing demand, we ensure smooth, scalable, and cost-effective execution.

Failsafe Assembly Lines

Ensuring accurate assembly for complex products..!!
In traditional automation systems, a single point of failure can result in costly downtime, quality defects, or even safety incidents. Our failsafe automation solutions are built with multiple layers of protection to eliminate such risks,

1. Ensuring continuous operation even in the event of sensor or actuator failure,
2. Redundant control logic and smart diagnostics,
3. Error-proofing (Poka-Yoke) mechanisms at every critical station,
4. Real-time alerts and predictive maintenance through IoT integration,
5. Compliance with international safety standards (ISO, CE, etc.)

With over two decades of experience in designing complex automation systems, we deliver intelligent, reliable, and highly customized failsafe solutions that integrate seamlessly with your existing workflows. Whether it’s a greenfield project or a retrofit requirement, our team ensures you get a system that is not only efficient but also foolproof.

Applications
1. Automotive & EV Assembly
2. Consumer Electronics
3. Medical Device Manufacturing
4. Battery Pack & Cell Assembly
5. Packaging and End-of-Line Systems

Manufacturing Automation Solutions

Heavy Manufacturing Automation Systems

Heavy-Duty Challenges, Engineered Solutions...!!!
At Autoedge, we specialize in delivering end-to-end engineering solutions tailored to the challenges of heavy material handling. Designed for reliability, safety, and efficiency, our systems operate seamlessly in high-load, high-frequency, and high-temperature environments — where failure is not an option.

From steel plants and foundries to battery gigafactories and forging shops, we provide custom-built handling systems that ensure smooth, safe, and precise movement of heavy components.

Our Solutions Include:
1. Automatic Charging Systems for Melting Holding Furnace
2. Non-Ferrous casting lines with packaging
3. Automated Gantry Systems & Transfer Lines
4. Robotic Pick-and-Place for Large Payloads
5. Electro-Mechanical & Hydraulic Lifting Systems
6. Overhead Manipulators & Servo-Controlled Arms
7. AGVs and Conveyors for Bulk Material Transport
8. Cradle & Trolley-Based Handling for Delicate Heavy Items.

Battery Manufacturing Lines

Powering Precision. Assembling Reliability..!!
At Autoedge, we bring precision, reliability, and scalability to battery assembly with our advanced automation solutions for both Lead Acid and Lithium-ion batteries. Whether you’re building robust industrial batteries or cutting-edge lithium-ion packs, our systems ensure consistent quality, faster production cycles, and error-free assembly.

Our automation lines for Lead Acid battery assembly are designed for rugged performance and high-volume output. With over two decades of expertise, we offer solutions that improve consistency, reduce manual labor, and enhance safety.

Key Capabilities:
1. Plate Stacking & Assembly
2. Formation & Assembly Stations
3. Electrolyte Filling with Precise Dosing
4. Leak Testing, Heat Sealing & Labeling
5. Final Packing & Dispatch Automation

Automatic Die Handling Solutions

Manual die changeovers are time-consuming, labor-intensive, and prone to errors. Our automation systems eliminate these bottlenecks, enabling faster production cycles and enhanced operator safety.

At Autoedge, we offer state-of-the-art automatic die loading and unloading solutions designed to streamline press shop operations, reduce downtime, and eliminate manual handling risks.

Key Features:
✅ Servo-Driven or Hydraulic Lifting Mechanisms
✅ Motorized or Gravity-Assisted Transfer Rails
✅ Smart Clamping and Positioning Systems
✅ Customizable Load Carriers and Die Carts
✅ Programmable Die Change Sequences via HMI/PLC
✅ Safety Interlocks and Area Sensors

Implementation References

MCCB Assembly Line

Key features
1. Automatic screw feeders with tightening system
2. Laser marking with vision inspection
3. QR Code scanners in all station with integration to Labview
4. Automatic testing stations

3.0 Tons Cathode BBundle charging system

Key features
1. Max 30TPH with 4.0 Tons bundle weight
2. Innovative gripper system to handle different bundle capacity
3. Complete hydraulic driven system
4. Gantry crane type system to charge 2 furnace ports with single grab
5. Hydraulic bundle compactor to flatten uneven bundles

Large VRLA Battery Assembly Line

Key features
1. High speed battery assembly line with complete servo operated systems
2. Easy system change over
3. Upto 2 batteries per minute
4. Automatic stacking system with quick change over.
5. Bundle group height inspection with servo press
6. Group burning system with quick setup change
7. Automatic boxing with group insertion.

Automated Alternator Rotor Assembly Line

Key features
1. Fully automatic rotor assembly line
2. Machin to Machine transfer to Servo Pick & Place
3. Servo Indexing conveyor with jigs for smooth products transfer.

AC Assembly Line

AC Manufacturing Line

2 Wheeler EV Assembly Line

Material Table with scissor lift

Weld cell for Elevator manufacturing

Rotary bowl feeders for parts

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